Customer Pain Points
Before collaborating with us, the Saudi client struggled with multiple bottlenecks common in the regional recycling industry:
Insufficient Capacity: Existing small-scale equipment handled only 20 tons/day, failing to keep up with the 800,000+ tons of annual waste lead acid batteries generated in the region.
Regulatory Compliance Pressure: The Ministry of Environment, Water and Agriculture’s strict standards banned high-emission traditional smelting, which the client previously relied on. Illegal “backyard smelting” practices, with only 60-70% lead recovery, were no longer viable.
Climate Adaptability Issues: Saudi Arabia’s high-temperature environment (often exceeding 45℃) caused frequent malfunctions in imported equipment not designed for extreme heat.
Resource Waste: Unrefined recycling processes wasted valuable polypropylene and electrolyte, missing opportunities for secondary revenue streams.
Tailored Lead Acid Battery Recycling Solution
We customized the 100tons/day Lead Acid Battery Recycling Line to address the client’s unique needs, integrating hydrometallurgical technology and Middle East-specific design upgrades. The system covers the entire recycling chain—from automated preprocessing to high-purity lead extraction and waste treatment.
1. Environmental Compliance & Low-Carbon Design
Lead smoke capture rate ≥99.5%, far exceeding Saudi Arabia’s GB 25466-2023 emission standards.
85% reduction in carbon emissions compared to traditional smelting, aligning with the client’s sustainability goals.
Closed-loop electrolyte treatment system converts waste acid into sodium sulfate (a high-value byproduct).
2. High-Capacity & Efficient Recovery
The line’s modular design ensures stable daily processing of 100 tons of waste lead acid batteries, with:
Lead recovery rate ≥99%, refined lead annually (99.985% purity) for direct reuse in battery production.
Automated preprocessing, reducing manual intervention and labor costs.
3. Saudi Climate Adaptation
We upgraded core components to withstand extreme heat:
High-temperature resistant stainless steel for the entire production line, preventing corrosion and deformation under 50℃ conditions.
Intelligent temperature control system with forced ventilation.
4. Full-Lifecycle Support & Localization
Beyond equipment supply, we provided end-to-end services tailored to the Saudi market:
On-site installation and commissioning by a multilingual team (Arabic + English) within 45 days, adhering to local labor regulations.
Guanma Machinery Your Trusted Partner for Lead Acid Battery Recycling
Whether you need a high-capacity lead battery recycling system, eco-friendly hydrometallurgical lead recycling technology, Contact our team today to get a tailored quote for your lead acid battery recycling equipment for Saudi Arabia and solutions.
📩 Get Your Free Quote Today
Contact us today to discuss your project, capacity requirements, and target materials. Our team will reply within 24 hours with a customized proposal. You can also reach us directly at [email protected] — we are here to help!
