As a comprehensive lead-acid battery recycling facility manufacturer and provider, Guanma Machinery understand the specific challenges you face when planning to process used automotive batteries.
Complete Lead-Acid Battery Recycling Plant Specifications
Our battery recycling solutions are designed around a closed-loop, automated process flow diagram (PFD) that maximizes material recovery. Our engineering team provides a full set of plant specifications including P&ID drawings, 3D layout modeling, and civil foundation requirements.
Core Lead-Acid Battery Recycling Plant Process Stages
Automated Battery Feeding & Crushing
Enclosed hammer mill system prevents fugitive emissions.
Separation Section
Advanced hydro-dynamic separation recovers polypropylene (PP) chips (purity >99%), lead paste slurry, and metallic lead grids.
Paste Desulfurization
Pre-treatment of paste with (NH4)2CO3 or NaOH to reduce SO2 generation in the smelting stage.
Smelting Technology
We offer both Rotary Furnace and Side-Blown Bath Smelting options depending on your desired throughput and budget.
Refining & Alloying
Pyrometallurgical refining kettles to produce Pure Lead (99.985%) or specific Lead-Antimony Alloys.
Lead-Acid Battery Recycling Processing Capacity Options (Tons per Day)
Our modular design philosophy allows us to configure systems for specific daily input targets. We provide detailed technical and
Small Scale Lead Battery Recycling Plant
10 – 30 TPD Regional collection centers Lead Ingots, PP Granules
Industrial Scale Lead Battery Recycling Plant
50 – 300+ TPD Dedicated automotive processor Refined Lead (>99.985%)
List of Included Machinery (Battery Breaking to Refining)
our complete lead-acid battery recycling equipment package includes every component required for operation.
Machinery Included
Pre-Processing ( Belt Conveyor, Battery Breaker, Vibrating Screen )
Separation ( Sink-Float Tanks, Screw Classifier, PP Washing Line Recovery of paste, metal, and plastic )
Smelting ( Rotary Furnace, Fume Hood, Ingot Casting Machine, Lead reduction and casting )
Refining ( Refining Kettles, Dross Machine, Analytical Lab Equipment, Purity adjustment and quality control )
Acid Treatment ( Acid-Resistant Tanks, Neutralization Reactor, Filter Press, Sulfuric acid neutralization to gypsum )
Environmental Protection Systems (Emission Control & Wastewater)
This is the cornerstone of a modern comprehensive lead-acid battery recycling facility.
Air Emission Control System
Baghouse Dust Collector: High-efficiency pulse-jet filters capturing lead dust to <5 mg/Nm³.
Flue Gas Desulfurization (FGD): Wet Scrubber system utilizing lime slurry to neutralize SO2 emissions.
Dioxin Mitigation: Rapid quench cooling of flue gas followed by activated carbon injection.
Wastewater Treatment & Zero Discharge
We integrate a Closed-Loop Water System. All acidic wastewater from battery drainage and floor washing is channeled to a Neutralization & Precipitation Plant.
Installation, Commissioning, and Training Support
When you purchase a lead battery recycling plant from us, you are not left with a pile of shipping containers and a manual. Our services include:
Installation Supervision: Deployment of Senior Mechanical and Electrical Engineer to your site for the duration of assembly.
Performance Test: We will run the plant with actual battery scrap to prove the guaranteed lead recovery rate.
Comprehensive Training: We train your workforce in safe battery breaking operation, furnace tapping procedures, and routine baghouse maintenance.
Lead-Acid Battery Recycling Facility Delivery Time
We maintain a stock of critical battery recycling machinery components to expedite project timelines.
Standard Manufacturing Lead Time: 90 – 120 days from receipt of down payment.
Sea Freight Transit: Varies by destination (typically 20-45 days).
On-Site Erection Timeline: 60 – 90 days (depending on civil works readiness).
Warranty and After-Sales Service
Your operational uptime is our reputation. We offer a robust warranty and after-sales package:
Warranty: 12 months from the date of successful commissioning.
Spare Parts: We provide a Recommended Spare Parts List for 2 Years operation.
After-Sales Service: 24/7 access to our engineering team via video call for remote troubleshooting and process optimization.
Immediate Lead Acid Battery Recycling Project
Contact Us Guanma Machinery, Request a full Feasibility Study Report and Customized Plant Layout for your specific automotive battery recycling requirements.
📩 Get Your Free Quote Today
Contact us today to discuss your project, capacity requirements, and target materials. Our team will reply within 24 hours with a customized proposal. You can also reach us directly at [email protected] — we are here to help!
