A solar PV panel recycling machine and complete recycling plant is an integrated turnkey system that safely dismantles end-of-life solar modules and recovers aluminium, glass, copper, silicon, silver and other valuable materials.
If you are planning a solar PV panel recycling business, a solar photovoltaic (PV) panel recycling plant can be configured from 1000 t/h to 2 t/h, with automatic operation, crystalline silicon and bifacial panel compatibility, installation support, operator training and after-sales service.
What Is a Complete Solar PV Panel Recycling Plant?
A complete solar panel recycling machinery line usually includes frame and junction box removal, glass separation, crushing and sorting system, pyrolysis system, dust collection and PLC control. It is designed as a complete recycling solution for recyclers, EPC companies, waste management operators and solar developers.
Key Benefits for Your Recycling Business
Recovers high-value materials such as silver and silicon from solar cells
Reduces landfill waste and meets environmental regulations
Creates revenue from aluminium, glass, copper, silicon and silver
Scalable capacity options for small, medium and large plants
Automatic operation lowers labour cost and improves safety
Complete Solar Panel Recycling Process and Technology
Step-by-Step Recycling Process
Junction box and aluminium frame removal – Automatic frame and junction box stripping for clean aluminium recovery.
Glass separation / delamination – Thermal, infrared or mechanical separation for glass recovery.
Crushing and sorting system-after glass removal, the photovoltaic panel enters the fully automatic crushing and sorting system to separate copper powder, plastic powder, and silicon silver powder.
Solar panel pyrolysis system – After frame removal, panels are pyrolyzed at 400–550°C. EVA decomposes; off-gas undergoes heat recovery and compliant treatment. Cooled glass, silicon and copper go to sorting.
Silicon and silver recovery – Concentrate and recover silicon and silver from solar cells.
Dust and off-gas treatment – Ensure clean, safe and compliant operation.
Suitable Technology for Crystalline Silicon and Bifacial Solar Panels
Our solar PV panel recycling machine is suitable for:
- Monocrystalline and polycrystalline silicon panels
- Bifacial and glass-glass solar panels
- Framed and frameless modules
- Standard backsheet and double-glass modules
For bifacial and glass-glass panels, the plant uses pyrolysis separation technology to reduce glass breakage and improve material purity.
Machine Capacity Options
- DGL-2000, 1000 kg/h, Small recycling business / pilot plant, Semi-automatic to automatic.
- DGL-2000, 2,000 kg/h, Medium commercial plant, Fully automatic.
- DGL-3000, 3,000 kg/h, Industrial-scale plant, Fully automatic with central control.
Capacity depends on panel composition, feeding size, moisture and target recovery purity.
Complete Solar Panel Recycling Machinery List and Technical Specifications
- Frame and junction box removal machine, Remove aluminium frame and junction box, Hydraulic, adjustable for panel size.
- Glass separation machine, Separate glass from cells, Infrared / thermal / mechanical options.
- Crushing and sorting system, Separate copper powder, plastic powder, and silicon silver powder.
- Pyrolysis furnace, Separate glass, silicon and copper.
- Dust collector, Air purification, Bag filter / cyclone system.
- PLC control cabinet, Automatic operation, Siemens / Schneider / Mitsubishi options.
- Conveyors, Material transfer, Belt or screw conveyor.
Recovery Percentage of Valuable Materials
- Aluminium: 99%, High-purity frame and fragments.
- Glass: 99%, Clean glass cullet for reuse.
- Copper: 99%, Cables, ribbons and connectors.
- Silicon: 99%, Recovered from solar cells.
- Silver: 99.99%, Recovered from solar cell metallization.
- Other valuable materials: 80–99%, Plastics, backsheet, tin, lead, etc.
Actual recovery rates vary by panel brand, age, composition, capacity and separation technology. We provide material test reports before final plant design.
Automatic Operation Details
- Automatic feeding and material transfer
- PLC control with HMI touch screen
- Real-time monitoring of motors, temperature and dust system
- Automatic fault alarm and emergency stop
- Central dust collection and negative pressure operation
- Optional remote monitoring and data logging
- Most models require only 2–4 operators per shift
Complete Solar Panel Recycling Equipment Quotation
The machine price and complete plant quotation depend on capacity, automation level, panel type, recovery target and destination country.
Small photovoltaic panel recycling plant, About USD 150,000–400,000.
Large photovoltaic panel recycling plant, About USD USD 500,000–1,000,000.
For an accurate FOB and CIF price, please provide:
- Required capacity
- Panel types and sizes
- Target recovery materials
- Destination port
- Local voltage and environmental rules
We will send a formal quotation with detailed equipment list, layout drawing and delivery schedule.
Complete Solar PV Panel Recycling Machine Service
Installation and Commissioning Support
We provide:
- Foundation and layout drawings
- Engineers for overseas installation and commissioning
- On-site test run and performance validation
- Remote video guidance if travel is restricted
- Complete electrical and mechanical installation support
Warranty and After-Sales Service
12–24 months warranty depending on equipment
- Lifetime technical support
- 24-hour response for urgent issues
- Remote diagnostics through PLC
- Regular maintenance reminders and service plans
Spare Parts Availability
Common spare parts are available from stock:
- Blades and hammers
- Screens and belts
- Bearings and motors
- Magnetic and eddy current parts
- Dust filter bags
- PLC modules and sensors
We recommend a one-year spare parts kit for uninterrupted production.
Operator Training and Technical Support
- On-site operator training
- Online training and video manuals
- English operation and maintenance manuals
- Safety and emergency procedures
- Process optimization for higher recovery rates
Delivery Time After Order Confirmation
- Standard equipment: 30–60 days after deposit
- Customized complete plant: 60–90 days
Delivery time depends on capacity, configuration and shipping schedule
Why Choose Our Solar Panel Recycling Machine?
Proven solar panel recycling machinery and complete recycling solutions
- High recovery of aluminium, glass, copper, silicon and silver
- Suitable for crystalline silicon and bifacial panels
- Turnkey project from design to commissioning
- Competitive quotations
- Strong after-sales service and spare parts support
Request a Complete Recycling Plant Quotation
Ready to start or expand your solar PV panel recycling business? Contact Guanma Machinery will recommend the right solar PV panel recycling machine and provide a complete solar photovoltaic (PV) panel recycling plant quotation, layout, installation plan and delivery time.
📩 Get Your Free Quote Today
Contact us today to discuss your project, capacity requirements, and target materials. Our team will reply within 24 hours with a customized proposal. You can also reach us directly at [email protected] — we are here to help!
